Henkel is a global leader in Consumer Goods and Industrial Chemicals with a diverse portfolio of well-known brands. As a pioneer in Sustainability, the company is committed to solutions that meet its economic and “climate positive” goals across all its activities along the entire value chain. Working with AVEVA, the Laundry & Home Care division deployed a digital backbone to capture a “single source of truth” to help manage its sustainability and OEE performance.
SOURCE : AVEVA
INDUSTRY

Risks

  • Required improvements in communication across the global supply chain
  • Reduce specific energy consumption and confirm ISO 50001 certification for all Laundry & Home Care production sites
  • Improve supply-chain resource efficiency on the production side by 5-6% annually
  • Become three times more efficient by 2030
  • Improvements were needed in the collection, use and communication of consumption and emissions data across the length of Henkel’s global supply chain
  • Solution support for growth and sustainability strategies has resulted in incremental reduced year-on-year energy consumption, by up to 16% in 2020, on top of other on-going reduction measures, such as investing in more sustainable process and automation equipment
  • Annual energy cost savings are growing, reaching an incremental €8 million, driven by digital analytics in 2020
  • Energy cost savings to date have topped €37 million
  • Exponential ROI delivered: full payback delivered within four years; quadrupled ROI after eight years
  • Reduction in filling line waste and elimination of all incorrect labeling resulting in 100% label quality
  • Improvements of 15% in overall equipment effectiveness (OEE) after just two years