PLANT APPLICATIONS

Manufacturing Insights & Operation Analysis

Enterprise operations performance visibility in real-time

Ability to combine process metrics, maintenance analytics, engineering documentation, financial performance, or anything in between that provides real-time operational performance management.

Production Planning and Scheduling

a) Advanced Planning & Scheduling

• Allows production plans incorporated with actual plant conditions and continuously optimized production schedule that can be delivered on time.

b) Easy of Scheduling Job

• Drag and drop from equipment to equipment for fully utilizing the idling machines.

c) Dynamic Gantt Chart

• A simple illustration that informs the user of the process’s progress and its bottlenecks such as delay.

Work Order Management

1. Import Work Order or create Work Order manually by the planner.
2. Allows sequence work order manually – able to attach routing instruction, BOM, SOP etc to a Work Order
3. Additional Work Order information – user able to input data such as required process, product spec, qty, due date etc.

Job Order Management

a) Job Description

• There will be planned quantity, actual quantity information, and the job’s due date. This will allow us to know the current progress of the production line.

b) Current work order list based on priority

• This helps the operator to keep track of the sequence of the work order to minimize confusion in the production area

c) Statuses of Work Orders are real-time

• Statuses like release, running or on hold give operators insight into whether to proceed with the next work order.

MES Operation (Traceability & Genealogy)

a) Detailed product genealogy

• Illustrates the detailed product genealogy with end-to-end traceability and quality checks with automatic electronic record keeping.

b) Online Sanky diagram

• A diagram shows the material, goods, and work orders flow into the production lines.
• Pinpointing the most important contributions to a flow within the defined system boundaries

MES Performance (OEE)

a) Overview of machine status & OEE

• Dashboards are provided for visualization of the machine status with the efficiency of the overall production line.

b) Machine Downtime Reason Capture

• Overall machine downtime can be visualized in the dashboard under “Downtime”.
•  User can create a new downtime event and trigger alert/notification to related department or team via CMMS.

Asset Management

Sky is Limitless with Asset Performance Management 4.0 (from existing content)

ASSET PERFORMANCE MANAGEMENT (APM) is a poorly understood and underutilized opportunity for asset-intensive industries. As we forge ahead through the age of Digital Transformation with Industry 4.0 or Smart Manufacturing, APM is at the frontline as a critical component for success. Let’s answer this; do your operations suffer from significant downtime due to equipment failure? Downtime will cause your organization to be less efficient, effective and productive.

With ASSET PERFORMANCE MANAGEMENT (APM) SOLUTIONS, YOU CAN NOW:
1. Maximize Return On Assets
2. Bridge the IT/OT Gap
3. Reduce Unscheduled Downtime
4. Optimize Asset Utilisation
5. Increase Operational Efficiency

Managing assets is not a cost center, but an Opportunity for Value Creation. Enter APM 4.0 – an evolutionary step for you to bring together the essential elements to succeed in the new age.

Computerized Maintenance Management System (CMMS)

• Enterprise Asset Management
• Maintenance Work Order Management
• Maintenance Request Portal
• Preventive Maintenance
• Mobile App
• Dashboard & Reporting
• Vendor Management