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SmartCheck – Smart Vibration & Temperature Sensor by Schaeffler

The SmartCheck offered by Schaeffler is an advanced and compact online measuring system designed for continuously monitoring machinery and process parameters in a decentralized manner. This innovative tool provides an effective means of monitoring assemblies where traditional monitoring methods were prohibitively expensive.

The SmartCheck is specifically designed to detect potential issues at an early stage, such as rolling bearing damage, imbalances, and misalignments. It proves particularly useful for monitoring a wide range of equipment, including electric and geared motors, vacuum and fluid pumps, ventilators and fans, gearboxes, compressors, spindles and machine tools.

With its modular design, the SmartCheck offers flexibility and adaptability, allowing it to be easily integrated into various industrial settings. By continuously monitoring critical parameters, enables proactive maintenance and reduces the risk of unexpected failures, optimizing overall system reliability and performance. The SmartCheck is a valuable tool for enhancing operational efficiency and maximizing the lifespan of machinery across diverse applications.

Key Benefits of SmartCheck

  • Permanent, always-on monitoring
  • Easy to install, configure and run, making it a running start to condition monitoring
  • Automatic threshold adjustment with learning mode
  • Pre-defined measurement jobs for different faults (bearings, unbalance, belt drives)
  • Easy on-premises or cloud integration
  • A single sensor package with spectral processing CPU

Permanent, Always-On Monitoring

SmartCheck provides continuous monitoring of machinery and process parameters, allowing for real-time detection of potential issues. This constant monitoring ensures that any abnormalities or faults are promptly identified, minimizing the risk of unexpected breakdowns and optimizing maintenance strategies.

Ease of Installation, Configuration, and Operation

SmartCheck is designed to be user-friendly, making it straightforward to install, configure, and operate. Its user-friendly interface and intuitive setup process enable users to quickly get started with condition monitoring, reducing the learning curve and facilitating seamless integration into existing systems.

Automatic Threshold Adjustment with Learning Mode

SmartCheck features an automatic threshold adjustment mechanism with a learning mode. This functionality allows the system to adapt and optimize its thresholds based on historical data and operating conditions. By continuously learning and adjusting, SmartCheck can accurately identify deviations and abnormalities specific to each machine, ensuring reliable fault detection.

Pre-Defined Measurement Jobs

SmartCheck comes with pre-defined measurement jobs tailored for various types of faults, including bearings, unbalance, and belt drives. These pre-defined measurement jobs simplify the setup process by providing specific configurations for different fault types. Users can easily select the appropriate measurement job for their application, enhancing efficiency and accuracy in fault detection.

Flexible Integration Option

SmartCheck offers flexible integration options, allowing users to choose between on-premises or cloud-based solutions. This flexibility accommodates different infrastructure preferences and enables seamless integration with existing systems or cloud platforms for centralized monitoring, data analysis, and reporting.

Compact Sensor Package

SmartCheck utilizes a single sensor package equipped with a spectral processing CPU. This integrated design minimizes the hardware footprint and simplifies the installation process. The spectral processing CPU efficiently analyzes the collected data, extracting valuable information regarding machine condition and enabling accurate fault diagnosis.

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